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Mold Repair - List of Manufacturers, Suppliers, Companies and Products

Mold Repair Product List

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Express repair service

Express repair service

Reliable and proven weekend support through a weekend operation system! Introduction to our express repair services.

Since our establishment in 1986, we have a proven track record of efficient responses through a weekend operation system, ensuring that production lines are not halted. Additionally, our strength lies in providing one-stop solutions from mold repair to texture repair, which not only shortens lead times but also reduces transportation costs between mold manufacturers and texture manufacturers. 【Features】 ■ Reduction of transportation costs between mold manufacturers and texture manufacturers ■ Shortened lead times through a consistent system from mold repair to texture repair *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other molds
  • Other contract services

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Mold repair

Mold repair

Responding to various customer requests with 'express repair service'! We also introduce examples of repair responses.

World Intec, known as a "hospital for molds" capable of repairing molds including some of the best in Japan and abroad, addresses various troubles from the repair of resin injection molds. With our strength in providing "one-stop solutions from mold repair to texture repair," we aim to shorten lead times and reduce transportation costs between mold manufacturers and texture manufacturers. As an example of trouble response, we will briefly introduce the process for addressing molding defects that result in burrs. 【Repair Process for PL Defects】 ■ Diagnosis: After the mold arrives, we check the areas where burrs appear on the molded products and investigate the causes. ■ Repair: We repair gaps and scratches that cause defects through welding and other methods. ■ Fitting: We color the defective areas and check the fit based on how the color appears. ■ Polishing: Final polishing of the mold. ■ Texture Repair: Repair of texture if necessary. ■ Finishing: After confirming operation, we conduct a final inspection, apply anti-rust treatment, package, and deliver. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other molds
  • Calibration and repair

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Mold Emergency Team

Mold Emergency Team

Available 24/7! Bringing your items to our company will be cheaper than pickup.

Our company not only provides regular maintenance for molds but also responds quickly to mold repairs, refurbishments, and design changes. We can handle various issues such as pin breakage, burr repairs, electrical discharge machining, mirror finishing, texturing, hardening treatments, various shape modifications, and mold modifications. We will pick up using our own 4-ton truck or Hiace. Additionally, bringing your items to our location will be cheaper than our pickup service. You can also trust us with the maintenance of molds from overseas manufacturers that may be causing you trouble. 【Main Services (Excerpt)】 ■ Pin Breakage ■ Burr Repairs ■ Electrical Discharge Machining ■ Mirror Finishing *For more details, please refer to the PDF document or feel free to contact us.

  • Other molds
  • Calibration and repair
  • Other contract services

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Mold repair

Mold repair

Helping with manufacturing! If you have any issues with welding, please feel free to consult us.

Are you having trouble with mold repairs or welding work during modifications? Fuso Seiko Co., Ltd. offers "mold repair" services. We can handle various materials such as aluminum and steel. We are equipped with various machines capable of laser welding, TIG welding, and MIG welding. If you have any welding-related issues, please feel free to consult us. 【Features】 ■ Capable of handling various materials such as aluminum and steel (other inquiries are welcome) ■ Various options available for laser welding, TIG welding, and MIG welding *For more details, please refer to the PDF document or feel free to contact us.

  • Other molds
  • Calibration and repair

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Mold repair service

Mold repair service

If you are having trouble with the repair of press molds, please feel free to contact us!

At Igaraishi Mold Manufacturing Co., Ltd., we offer "mold repair" services. We specialize in the repair of precision progressive press molds, including tooth setting, part machining, insert machining, and TIC treatment, and we can accommodate molds from other companies at reasonable prices. Additionally, we have a wealth of experience in manufacturing press molds for automotive-related parts, high-voltage power receiving equipment, and vehicle manufacturing equipment. Please feel free to consult us when you need assistance. 【Equipment Owned (Example)】 ■ Wire EDM FA-20S ■ EDM JAPAX DP-30 ■ Press Machine Aida 150 tons ■ Drill Press ■ Okuma MX-45VB ■ Keyence 3D Measuring Device *For more details, please download the PDF or feel free to contact us.

  • Press Dies

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Mold No. 119 Service

Mold No. 119 Service

Cost reduction cannot be achieved with molds that have deteriorated in precision.

In the field of plastic injection molding, the quality of the mold is equal to the quality of productivity. Generally, the lifespan of a mold is referred to as being between 300,000 to 400,000 shots. Once that is exceeded, it is considered to be almost at the end of its lifespan, and in the past, new molds were created to address this. However, due to the pressure for cost reduction in the current borderless production environment, there is often not enough room to create new molds just because the accuracy of the existing ones has deteriorated.

  • Other molds

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Mold Repair

Mold Repair

We also repair molds made by other companies!

At Kōei Kōgyō, we perform repairs on our customers' valuable molds. We support the continued use of "molds," which are one of the assets of a company, for as long as possible. We also repair molds manufactured by other companies, so please feel free to contact us. *Please note that repairs may not be possible depending on the condition of the mold. *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Mold Design
  • Calibration and repair

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Fusang Precision's mold repair

Fusang Precision's mold repair

Feel free to consult us about anything from cleaning and adjustments to shape modifications involving welding, surface treatment, and heat treatment!

At Fuso Seiko, we respond to short delivery times from cast iron material to processing and perform repairs and maintenance on molds. Molds that have lost precision will start to develop additional issues. Regular maintenance and early correction of problem areas ultimately lead to reduced maintenance costs. We can handle not only molds created by our company but also those made by other companies. Please feel free to consult us before the damage to your molds worsens. 【Are you facing any issues?】 ■ Burrs ■ Sink marks ■ Warping ■ Weld lines ■ Stains, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Calibration and repair

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[Processing Example] Repair of resin leakage from the nozzle touch area of the speaker mold.

[Processing Example] Repair of resin leakage from the nozzle touch area of the speaker mold.

Performing cutting processing on the in-house lathe, reprocessing the nozzle touch part! A case study of injection molding mold processing.

We would like to introduce a case of repairing resin leakage from the nozzle touch area of a speaker mold. This mold was transferred from mass production in China to Japan at the request of a customer from Yamagata Prefecture, and mass production is set to begin domestically. We were commissioned to conduct trials in-house. During a test trial to manufacture certified products, resin leakage occurred. Upon investigation, it was found that deformation had occurred at the nozzle touch area of the mold's spool bush. As a result, we performed cutting processing on our in-house lathe to rework the nozzle touch area. [Case Overview] ■ Name: Repair of resin leakage from the nozzle touch area of a speaker mold ■ Mold Type: Injection molding mold ■ Industry: Speaker ■ Material: S55C ■ Size: 650×400×410 *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Calibration and repair
  • Other molds

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Repair of hot forging molds

Repair of hot forging molds

Reliable welding makes this method possible! Work is carried out in a continuous flow from heating to post-heat treatment!

The mold repairs conducted in Japan often result in heat checks and distortions, leading to a significantly reduced lifespan of the molds, and consequently, no improvement in productivity. Furthermore, it is far from achieving cost reductions in mold expenses. As a result, it has become common knowledge that welding on molds in domestic production sites in Japan is not acceptable. Our company, as a specialized welding firm, has developed a build-up welding technology that breaks this common belief, and we believe it can contribute to cost reductions in the industrial sector. In our "Hot Forging Mold Repair," we select and use suitable materials considering the required characteristics for the damaged areas of the mold. Additionally, we carry out the entire process from preheating to post-heating treatment in a continuous flow. 【Examples of Work】 1. Crack repair - Crankshaft mold 2. Flash surface wear repair 3. Shape restoration repair *For more details, please refer to the PDF document or feel free to contact us.

  • Calibration and repair
  • Processing Contract
  • Other molds

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Repair technology for aluminum die-casting molds.

Repair technology for aluminum die-casting molds.

Welding materials are selected and used based on suitable materials that consider the required properties for the damaged areas of the mold.

In our "Aluminum Die Casting Mold Repair," we select and use suitable materials for welding based on the characteristics required for the damaged areas of the mold. We carry out the entire process from preheating to post-weld heat treatment as a continuous flow. Additionally, in "Welded Structural Molds," the size and position of cooling holes significantly influence the mold's lifespan. The mold is split into two parts, and after machining the internal cooling circuit, it is integrated through welding. Reliable welding has made this method possible. 【Examples of Work】 1. Crack Repair - Oil Pan 2. Melt Loss Repair - Plate Seal Melt Loss Test Conducted 3. Welded Structural Mold (Patent No. 3429754) *For more details, please refer to the PDF document or feel free to contact us.

  • Calibration and repair
  • Processing Contract
  • Other molds

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